Category Archives: Poultry Equipments

A Guide To Poultry Processing Plants -Top 5 Suppliers

Poultry processing makes use of a number of processing plants and equipment. The poultry dressing plants vary in their limits and types depending on the particular class of domesticated animals to be processed in them. The larger sized broiler processing plants process chickens and other related animals at a high rate of 10000 on an hourly basis, which goes to nearly 1 million or more on a weekly basis. In comparison to the larger ones, the smaller plants make use of some limited devices and equipment which are sufficient for processing a smaller amount of birds. Chicken slaughtering is just a part of the many steps that are involved in the poultry slaughtering process. Here are some of the units involved in the slaughtering chicken process.

Conveyorized Poultry Dressing /Slaughter Plant

The slaughter plants are the units in which the animals are slaughtered and prepared for the first steps in the meat manufacturing process. The plant is also referred to as the chicken slaughtering machine. They are found all over the world with the largest one being located in North Carolina.

Live Bird Handling

The efficiency of the poultry processing is determined by the live bird handling system. All the processes that take place in the broiler house are all regarded as the part of the live bird handling processes and mechanisms. Killing and de-feathering of the chickens, turkeys, and all other animals is also done in the plants by making use of poultry pluckers and scalders. It is followed by the cut-up, deboning and slicing processes in which the meat is cut down into several parts according to the requirements of the consumers and the markets.

Evisceration, Chilling, Grading and Distribution

The next step in the poultry slaughtering is evisceration which involves the removal of some of the vital organs from the animal’s body. These parts are then conserved through the process of chilling which is also important for long term storage of the meat. In addition, the processes of meat grading ensure that the quality of output is maintained and that the consumers always get the best quality. The distribution follows on after all the initial processes have been done.

Meat Harvesting

The process of meat harvesting involves the transportation of the meat from the place of origin to the abattoir which is followed by stunning and the slaughtering phases. The process of chilling, packaging of the meat and all the related products is one of the last steps of the manufacturing processes. The processes of stunning is intended to knock out the animal unconscious before killing the animal. In almost all of the countries, these processes are manufactured and analyzed by the health inspectors from time to time in order to maintain the quality of the meat that reaches the market. Furthermore, they also monitor the equipment which is used in the manufacturing process in order to ensure that all of the devices and processes are in close compliance with the set hygiene standards.

Marinating and Tumbling

Both of these processes are involved in seasoning the meat for the days that are going to follow. The prime reason for marinating and tumbling the meat is to give a more desirable taste to the meat and for the removal of any undesirable odor coming from the meat. A number of injections systems are used to inject marinade into the meat, especially into all the stronger parts. Then it is followed by the tumbling phases which are designed to remove any remaining salts and soluble proteins which gather at the surface of the meat. Tumbler massagers and devices are used for carrying out the job by creating some mechanical agitation over the meat.

Cooling and Freezing

Cooling and freezing are done by making use of some standard temperature and materials like liquid nitrogen with the purpose of conserving the meat. These processes are essential for keeping the meat flawless and ever tasty.

End of Line Packaging

The end of line processing and packaging system is directed towards the completion of the packing process and to give a final presentation to the packed meat. The meat is weighed before and after the packaging process due to a number of reasons relating to profits and sales.

Internal Logistics

The internal logistics serve as an essential component of the entire supply chain. It is one of the core components of all the profitable enterprises. The mechanism also ensures that all the steps and processes are performed in an integrated manner with a strong coordination between the manufacturer and the retail outlets.

Use of Meat Processing Software

The meat processing and distribution software have been designed for facilitating the poultry processing plants and manufacturers to keep track of the products and for a number of other sales and safety measures. By making use of these systems, the companies are better able to manage all their inventories.

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Enviromently control poultry farm Ventilation Systems for Broiler, Layer, Breeders and Top Suppliers

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Ventilation is something which is of extreme importance for the poultry houses. What you must understand is the fact that poultry system requirements change from time to time depending upon the changes in weather and all other conditions. Most of the systems involved in ventilation make use of a number of interlocked fans and heating mechanisms designed to keep the temperate at a constant level. Furthermore, the elements of animal age and density also come to effectuate these requirements. The ventilation process can be seen in a number of different forms depending upon the use of devices. Some of the systems are powered from the room, while others may be placed outside the farm house, with pipes taking the required air inside. The farm houses can also be ventilated in a longitudinal way through the use of special tunnel pipes, designed specifically for the purpose of a balanced air distribution.

Tunnel Ventilation

These systems make use of large belt driven fans designed for the purpose of being fitted into the falls. The air is taken in from the inlets and then distributed according to the requirement of the floor. In other words, the floor area is given due importance when it comes to the distribution of air for the animals. Another important thing about making use of these fans is the fact that they can be brought to some good use in summer as well as winter. The type of system to be used for the farm house depends primarily on the number of birds to be accommodated for the farm. For example, a 30000-45000-60000 bird capacity farm house would make use of a number of different ventilation systems.

Importance of Ventilation

The ventilation is of great importance for the health of the domesticated animals, especially when it comes to maintaining the environment of the farm house. The prime objective for which the farm house owners make such huge investments in the ventilation system is to ensure that all the animals are brought up in fresh air. Furthermore, the animals brought up in the poultry setting require a much greater amount of air than the rest of the animals. This is because they do not sweat at all times, so the only way for them to create a reduction in their body temperature is to via breathing. They use all the oxygen available to them quickly from the ventilation systems and also come to give off some large amounts of carbon dioxide. At times when you are just building the farm and see that there not enough ventilation for the animals, so it is imperative that you make use of the maximum number of windows and air inlets so that the birds may receive the maximum levels of oxygen. Here it must be also kept in mind that some large amounts of heat would also be released from the process of respiration, so you should make use of a number of cooling systems in the times of summer. Another important thing to consider is why it is necessary to have negative pressure in the house? the answer is that to increase the velocity of air in the house by way of some variant combination of automatic exhaust fans which turning on and off according to temperature requirement in the house. So, the importance of a perfect ventilation system for an environmentally controlled shed is more substantiated now.

Most of the alpha class farms in the world make use of special devices and mechanisms directed to the removal of various organisms that can come to cause a disease. The cooling evaporation systems being used make use various state of the art technologies and measures directed to a fast and efficient cooling mechanism which remains functioning for a long time to come. Always try to ensure that the temperature is maintained around 23 degree centigrade. Any slight deviations from this temperature can cause a great deal of problems in the animals. In other words, excessive temperatures can really come to cause a number of diseases in the animal’s .For this purpose we have thermometer in the house to monitor temperature.

The arrangement of the exhaust fans should also be done in a way that the same amount of air enters and leaves the farm house. In other words, the amount heat and carbon dioxide released should be taken out of the farm house through the use of some controlled mechanisms and systems. Now in using such a large number of devices and machines there comes another problem i.e. the chances of a short circuit are many. In order to avoid this problem, the best thing to do is to make use of automatic switch breaker .Another important thing to consider is to have backup facilities just like standby generator which works with automatic transfer switches to make sure of continuous power supply in the house.

It is now clear that making a farm house is not an easy thing and not everyone can afford to have a farm. The estimated cost price for having such a farm house with an advanced ventilation system may go in millions. The price can indeed vary depending on the type and quality of equipment which is to be used. In order to ensure that everything goes right, you must make use of the most ideal heating and ventilation systems.

Top 5 Suppliers of Ideal Poultry Ventilation System

1) Big Dutchman

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2) chortime Ventilation Systems

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3) Ali baba ventilation systems

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4) plasson poultry ventilation system

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5) Cumberland Ventilation System

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types of best/ideal poultry feeding systems and Top suppliers

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Poultry Feeding System Overview

In the past few years, a dramatic change has been seen in the use of poultry feeding systems and the nutrients used in carrying out the process. This development can be seen resulting from the increase in the demand of materials and foods that are used at the poultry farms. Every guide to the poultry feeding system makes use numerous integrating poultry feeding programs and techniques that come to guarantee the most optimum results. A great deal of importance should be paid to the use of various mechanisms and programs in the feeding systems, as they come to determine the levels of profit you can generate from the investment you have made in making the poultry farm. The various types of systems that are now being used include automatic pan feeders, chain feeders, round and hanging tube feeders each of which depend on the number of animals and birds you have on the farm. When it comes to the list of poultry feeders, suppliers and equipment, then China, Denmark, America and some other third world countries lead all others. Let us now have a look at the functions performed by the various feeding systems. It is now more than obvious that the feeding systems are of extreme importance and should be given due priority at all times.

Feeding Systems

Automatic pan feeder

Automatic pan feeders are one of the most reliable when it comes to broiler and animal domestication and rearing. Knowledge about these feeding systems is of crucial importance, especially when you plan to have thousands of birds and animals on the farm. These feeders might include feed hopper, champion and integrated feed chain systems and various automatic feed scales all of which are designed to reduce the human effort and to ensure that all the animals are fed properly and adequately.

Chain feeding systems

Chain feeding systems are also used for floor and layer management. The prime function of the chain feeder system is to provide the powdered poultry feed from the external feed directly into the poultry house in a balanced and pre-determined amount.

round and hanging tube feeders

In terms of the round and hanging tube feeders, the levels of efficiency and the element of even distribution is reduced, thus it is not the ideal feeding system, but can be used for a number of purposes. The automatic systems in contrast function under the control of a number of switches and devices each of which has a specific function to perform. Keeping in view the functions of the systems, the breeder must be a person who has some experience in working and dealing these machines and devices. The best and most effective feeding system program is the one which feeds a controlled and balanced amount of nutrition to the birds and animals. Furthermore, it is always useful to hire a professional animal nutritionist who has some adequate knowledge about all the dietary nutrition requirements which must be met at all times.

Best Suppliers and Vendors

As mentioned above, China and United States are one of the top countries when it comes to the feeding system suppliers and vendors. Here is the list of some of the companies which are known for the kind and quality of systems they manufacture and export.